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Introduction to Low-Cost IoT in Production Sites

Introduction to Low-Cost IoT in Production Sites

Published features such as 'Super Andon' that visualize not only production progress but also breakdowns and stock shortages.

This catalog introduces low-cost IoT solutions for production sites, consistently grasping the situation from production status management to quality control. Starting with the "Super Andon," which provides visibility into production progress as well as breakdowns and stock shortages, we also feature "Super Tact-kun," effective for cycle time management, skill level improvement, and tact balance enhancement. Additionally, we present case studies from a certain automotive parts manufacturer. 【Contents】 ■ Consistent understanding of the site from production status management to quality control ■ Product lineup ■ Production status management: Super Andon ■ Production status management: Super Andon [Operating status screens 1, 2, 3] ■ Work management: Super Tact-kun ■ Work management: Super Tact-kun [Operating status screen], etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Development Case] Production Status Management System

[Development Case] Production Status Management System

Project-specific management visualized on large monitors! Workers' productivity and awareness will improve.

We would like to introduce a case study of a system that allows for the management of production status by inputting information such as daily production numbers and personnel labor hours into a server PC. For each task, such as starting/completing work or holding products, QR codes are scanned and the production status is accumulated in the server PC along with a timeline. The information from the scanned QR codes is displayed on a laptop. The current production status is displayed in real-time on a large monitor, and if the number of work items or processes increases, QR codes for scanning can be printed out to accommodate this. 【Case Overview】 ■Industry: Manufacturing ■Field: Process Management ■OS: WindowsOS ・Database: SQL Server ・Development Language: VB.Net ・QR Reader: OMRON *For more details, please refer to the PDF document or feel free to contact us.

  • Company：TCC
  • Price：Other
  • Production Management System
  • Other production management systems

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Visualization of factories with IoT: Collecting operational data from new and old equipment 'PCS'

Visualization of factories with IoT: Collecting operational data from new and old equipment 'PCS'

Support for visualizing factories through IoT utilization! Automatic collection of production equipment operating status (can connect to old equipment as well).

The "PCS Production Status Management System" is a cloud system that supports the visualization of four aspects: production site, equipment operation, defect factors, and management perspective. - It realizes visualization by grasping the production progress and equipment downtime of production equipment and expanding the display of the situation on various display devices. - It provides a connection solution that detects equipment operation and non-operation, enabling immediate input of downtime factors via a tablet. - The acquired data is promptly organized into a chronological database as a history, and a web interface is provided for aggregation and analysis to facilitate rapid action. 【Features】 ■ Capable of data acquisition from both new and old production equipment (suggestions for available sensors) ■ Expands the display of production status and downtime information on various display devices ■ Analysis through downtime factor input from tablet devices ■ Analysis through defect factor input from tablet devices ■ Real-time visualization *For more details, please refer to the related links or feel free to contact us.

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